Cable Tie Manufacture Turn-key Project
January 24, 2022
Cable tie manufacturing — our Turn-key Project Serivce With many years of experience in the cable tie production field, we deeply understand the success of the injection
Cable tie Injection Molding Machine
★ 60% market share
Up to 60% share in China mainland market.
★ Since 2010
We began our cable tie injection molding machine from 2010. The machine quality has been approved by time in practice.
★ Plant turn-key ability
We help the client to set up his cable tie production plant by providing the full production equipment and trainning.
★ Full range machine
Machine from 288 to 1100 ton. You may find the right one for you at any stage of your business development. Why not choose us from the beginning.
Background of cable tie injection molding machine
Compared with other plastic products, cable ties are not widely used, which determines the relatively less demand for cable tie injection molding machines.
Only enough product demand can support the production of corresponding special injection molding machines. Otherwise, there is no way to reduce the production cost. Since China is a country with huge population. Under the development, the domestic and export demand for cable ties is keeping increasing.
288 and 358 ton cable tie injection molding machine with robot in working
Such huge demand is the production premise of our special injection molding machine for cable ties.
Why Us
When the injection industry was on the rise, many famous brands injection molding machine manufacturers turned their attention to the general-purpose machines. After all, big fish need big ponds to accommodate. Therefore, a small segmentation in the market, such as cable tie injection molding machines, will not attract the interest of the big fish.
Obviously this small segmentation still need a certain investment and technology ability which is the obstacle for small manufacturers.
So this kind of special injection molding machine is generally produced by medium-sized manufacturers, and we are one of them.
And the cable tie, which is long & slim and is made of PA66, is a special plastic product. If a machine has been optimized for certain product, like the cable tie injection molding machine for cable ties, it will easily obtain a better benefit and the absolute leadership.
Development of our cable tie injection molding machine
We developed the cable tie injection molding machine, beginning from 200T machine with 160T injection unit, finally to the 288T in 2012. After half year test in the factory, we have solved all the problems found in the production.
One year later 2016, the bigger machine K358F was introduced into the market.
Later, the 428T, 550T, 650T, 850T and 1000T were introduced to the market one after another in the following 5 years.
We keep optimizing and improving this series machine. Nowaday the 288T and 358T is already the 5th generation, which are the most popular model in the exportation.
As for the finalization of the machine, we have completed the 850T machine. While for the 1000T machine which is as a reserve model, we have completed the design and review of technical drawings.
All of these are implemented step by step and year by year.
Thanks for our teams.
What Problems Our Machine Solved in the cable tie manufacture?
1. Huge impact for the clamping unit lead to break
Cable tie injection molding request a huge clamping unit to against the huge injection pressure.
Meanwhile this great clamping force will tighten the long and narrow mold.
Therefore, each clamping is a huge damage to the clamping unit. Besides, the unbalanced force is transmitted to the entire clamping system and produces bursts at weak points, especially the tie bar and the end-platen.
We have optimized the clamping unit and its duration is approved by time already.
The casting piece of the clamping unit is ductile iron of QT500-7A which is produced by our own.
Our casting workshop keeps improving the formula and postprocessing to achieve the perfect casting properties in terms of strength and toughness.
2. Injection unit optimization for PA66
Main material PA66’s characters:
# Melts at high temperature.
# High water absorb rate.
# High high liquidity in a state of melt.
We have optimized the injection unit, barrel and screw to match the properties of PA66 under a low cost.
3. Overheat issue of the PA66
PA66 will degrade under the over-heating situation. But normally the machine operator used to set the temperature very high, like 350℃, if not, the mold cavities can’t be filled or the flash will be increased especially in some area.
This is a complicated issue, which is caused by lots of factors. If you are facing this case, please contact us for the discussion.
4. Provides a long-term guarantee for the cable tie industry development.
With the development and expansion of business, factories that use our machines will obtain a outstanding position in the competition. They have the demand of a high production volume, so the larger machines will be their first choice.
From 288 to 1000T cable tie injection molding machine, we have covered all the demand in the market.
Generally, the large-scale machines produce large plastic parts. But if a large machine, such as a 650 or 820ton machine, is used to produce small plastic products ike cable ties, it will be a huge challenge to the quality of the machine, mold and team. However, once above has been mastered, then the market position cannot be shaken.
As a injection molding machine manufacturer, we have always been at the top of machine production. Meanwhile, we keep improving and developing, and have left behind a large number of machine manufacturers.
4.1 Make the fully automatic production of cable ties possible
After achieving the completely stable production of the injection molding part, the fully automatic production line has become the development direction of the industry.
Without the stable production of the front end, the unmanned and fully automatic back end cannot be realized.
Machine Features
01
Optimized Clamping Unit
Especially designed for the cable tie mold. The strict casting process ensures the high rigidity clamping platen, which meets the requirement of the high impact of each clamping.
02
Optimized injection unit
High fluidity of PA66 requests a special screw and nozzel. Considering the application and cost, we have improved it to achieve a balance.
03
10 Sec Cycle time
Light shot weight is required for the cable tie injection molding. High temperature is needed for the melting plastice resin. Our machines can achieve cycle times of 10-12 seconds or even less.
04
Since 2010
Cable tie machine production started in 2010. And we keep improving according to the request of daily production. Realize the complete machine series from 288T to 1000T.
358 ton cable tie injection molding machine in working
K288F Cable Tie Injection Molding Machine
Our first cable tie injection molding machine was created in 2010, optimized from 200 ton machine, by strengthen clamping unit, especially column.
If you go around some cable tie manufacturing factories, you may still find this kind of model, some of which may even be produced one decade ago.
It is the best machine for the clients who just begin the cable tie production.
288 ton cable tie injection molding machine in working
- 0:33: Cycle time of 10.2 seconds
- 0:56: Machine information
K358F Cable Tie Injection Molding Machine
With more output demand, we develop a model of higher level. The 358 ton injection molding machine has already been in the market since 2012. And with its stable quality, perfect performance and less after-sale problem, it wins great reputation from our clients and become the guarantee of production.
And it is the most popular model in the oversea market.
358 Ton cable tie injection molding machine produces the 1000 mm cable ties without any difficulty.
With 4 cavities per mold. Cold runner mold.
K470L-X Cable Tie Injection Molding Machine
Machine details of 470 ton cable tie injection molding machine.
With the single cylinder injection unit, it can realize higher injection speed and injection pressure, increase the duration of the machine.
It can be used with cold runner or hot runner cable tie mold.
K630L-X Cable Tie Injection Molding Machine
Used for mass product request or production of some special long cable ties, such as 920mm length cable tie.
Suitable for hot runner mold.
More request for the management and machine operator.
KF Series Machine Specification
Specification
Unit
K288F
K358F
K470L-X
K570L-X
K630L-X
K730L-X
K930L-X
K1100L-X
The injection system
Screw diameter
Shot voulme
Shot weight
Shot weight
Injection pressure
Screw I/Dratio
Screw speed
Screw stroke
Injection speed
60
692
900
650
135
17
0^200
245
113
66
1025
1330
967
146
17
0^250
300
118
70
769
885
31.2
130
17
0^250
200
250
70
769
885
31.2
147
18.5
0^250
200
280
66
752
865
30.5
177
23
0^250
220
300
70
846
972
34.3
157
23
0^250
220
300
75
971
1116
39.3
195
23
0^250
220
280
75
971
1116
39.3
195
23
0^250
220
280
Clamping part
Clamping force
Opening stroke
Max. Interval
Mold thickness
Space between tie bars
Platen size
Hydraulic ejection force
Hydraulic ejection stroke
Ejector pin
kN
mm
mm
mm
mm
mm
kN
mm
mm
2880
370
820
210^5450
570 × 570
835 × 6960
77
100
4+1
3580
510
1050
240^5040
660 × 660
960 × 1070
77
120
4+1
4700
550
1050
240^500
665 × 645
1015 × 1250
77
120
6+1
5700
510
1020
245^510
690 × 660
1060 × 1170
110
150
12+1
6300
550
1150
245^600
700 × 685
1060 × 1300
110
150
12+1
7300
590
1190
265^600
800 × 770
1190 × 1330
110
205
12+1
9300
730
1400
300^670
900 × 870
1390 × 1550
110
280
12+1
11000
800
1520
300^720
960 × 930
1490 × 1710
110
280
12+1
Power / Electricity / Other
Hydraulic system pressure
Pump motor
Heating capacity
Oil tank capacity
Machine weight
Machine Size
Mpa
kW
kW
L
t
m³
17.5
30
12.6
430
9.2
5.3*1.3*2.2
17.5
37
15
560
13
6.1*1.5*2.2
17.5
55
23
650
16
6.9*1.8*2.2
20
75
25
850
20
7.7*2.0*2.2
17.5
45+45
30
850
22
7.8*2.1*2.3
17.5
45+45
30
1150
24
8.4*2.2*2.4
17.5
55+55
35
1450
32
9.1*2.4*2.4
17.5
55+55
35
1450
35
10*2.6*2.6
Our Cable Tie Production Workshop
- 0:00 – 2:43: cable tie injection machine ( 470 ton ) in working.
- 2:44 – 3:52: quick view of our cable tie plant.
To keep our machine always in practice and get more information about the cable tie production industry, we have invested one cable tie workshop and installed the most potential machines.
The machine quality and output always should be approved by time in prastice.
See Our Turnkey Project In Oversea Market
In the injection molding industry, machines, molds and plastic raw materials are closely related. Just for one shot of wood, the whole effiency will be effected.
For the cable tie production, the duration of the machine and mold, reasonable formulation of raw materials is the key point.
We have both ability and experience in the turnkey projects. And we can also help keep your competition position in the cable tie market.
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