The Wiring Diagram
of Injection Moulding Machine PLC - 9118

After receiving the full package of the PLC, please check whether all the components are included.

There are numbers on the main board and also numbers on our cable. So just follow the connection instructions on the photos, you will do it successfully.

Any doubt, please contact us.

Attention: The controller is designed for the full function, but the machine is not necessary to carry all the feature, so some terminals are empty.

injection moulding machine plc-9118

The Corresponding Wiring Diagrams

Controller Main board outside connection

1.Main board wire connection drawing

1.1 DC Output

Injection Moulding Machine PLC-9118 1.2
Injection Moulding Machine PLC-9118 4.1

X2 Output Terminal:

  • Y1  Heating 6
  • Y2  Mold close
  • Y3  Carriage (Unit) Adv.
  • Y4  Injection
  • Y5  Melting
  • Y6  Sucking back 
  • Y7  Carriage (Unit) Ret.
  • Y8  Mold open
  • Y9  Ejector Adv.
  • Y10  Ejector Ret.
  • Y11  Fast mold clamping
  • Y12  Core in 1
  • Y13  Core pull 1
  • Y14  Core in 2
  • Y15  Core pull 2
  • Y16  Lubrication Alert

X2 Output Terminal:

  • Y17  Air Eject Key From Mold Moving Side
  • Y18  Air Eject Key From Mold Fix Side
  • Y19  Melt back pressure
  • Y20  Mold opening assistance
  • Y21  Molding completed
  • Y22  Die adjustment Adv.
  • Y23  Die adjustment Ret.
  • Y24  Manual mode (yellow)
  • Y25  Synchronous injection
  • Y26  Buzzer (red)
  • Y27  Open mold back pressure
  • Y28  Auto mode (green)
  • Y29  Lubricating oil pump
  • Y30  Main motor starts
  • Y31  Motor Y start
  • Y32  Motor △ start

1.2 DC Input

Injection Moulding Machine PLC-9118 4.2
Injection Moulding Machine PLC-9118 1.1

X1 Input Terminal:

  • 1-16  High hydraulic oil level
  • 1-15  The count of unscrew device with motor
  • 1-14  Robot dismantling completed
  • 1-13  Allow ejector pin
  • 1-12  Robot emergency stop
  • 1-11  Melting rate 
  • 1-10  Electric eye detection
  • 1-09  Core pull 1 limit
  • 1-08  Core in 1 limit
  • 1-07  Data protection
  • 1-06  Clamping complete
  • 1-05  Core pull 2 limit
  • 1-04  Core in 2 limit
  • 1-03  Shooting range
  • 1-02  Safety threshold
  • 1-01  Front door

X1 Input Terminal:

  • 1-32  Rear door
  • 1-31  Electricity
  • 1-30  Core 3 out
  • 1-29  Core 3 in
  • 1-28  Push back confirmation
  • 1-27  Push back allow 
  • 1-26  Mold confirmation
  • 1-25  Low hydraulic oil level
  • 1-24  Nozzle guard
  • 1-23  Hydraulic Safety door
  • 1-22  Lubrication pressure
  • 1-21  Lubricant level
  • 1-20  Modulation count
  • 1-19  Mold adjustment and withdrawal limit
  • 1-18  Die adjustment limit
  • 1-17  Motor overload

1.3 Temperature Input & Output

Injection Moulding Machine PLC-9118 5.2
Injection Moulding Machine PLC-9118 5.1

1.4 LPM Input & D/A Output

Injection Moulding Machine PLC-9118 6.2
Injection Moulding Machine PLC-9118 6.1
  • IS580  To servo driver

  • LPM2  Thimble electronic linear

  • LPM1  Clamping electronic linear

  • LPM3  Injection unit linear

  • IS580  To servo driver

1.5 24V Power

Injection Moulding Machine PLC-9118 8.1
Injection Moulding Machine PLC-9118 8.2
  • Power outlet

  • Three-phase socket 1

  • Three-phase socket 2

2. Controller Main board outside connection

Injection Moulding Machine PLC-9118 7.2
Injection Moulding Machine PLC-9118 7.5

3.Relay board wiring diagram

Injection Moulding Machine PLC-9118 3
Injection Moulding Machine PLC-9118 3.1
Injection Moulding Machine PLC-9118 8.3
  • Electric box fan

  • Motor fan

  • To I/O Board

  • I/O Board

  • Computer panel

  • Board Wire Box

  • Two-board wire box

  • Tailboard Wire Box

  • Injection wire box

  • Relay board

4. The other wire connection drawing for reference

Injection Moulding Machine PLC-9118 7.3
Injection Moulding Machine PLC-9118 7.4
Injection Moulding Machine PLC-9118 7.1
  • Power input

  • To the controller motherboard

  • Pressure Sensor

  • To the controller motherboard

  • Braking resistor

  • Servo motor

  • Thermistor

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